Design & Development:

  • Designed a drain cover for an HVAC unit, ensuring it encloses hoses, fully covers the drain, and withstands body weight while maintaining aesthetic appeal.
  • Reverse-engineered the HVAC hosing and drain by taking precise measurements.
  • Created a rough sketch, then modeled the design in SolidWorks, incorporating drafts and ribs for 3D printing and potential injection molding.
drain hole cover drawing

Final Outcome

  • 3D printed a prototype to test fit and functionality, which was successful.
  • Printed the final version, performed a body weight test, and confirmed it met all structural and aesthetic requirements.
drain hole cover